Wire EDM Services

There are three types of EDM cutting processes. These include:

• Die sinking EDM – The die sinking EDM process is the conventional electric discharge machining process. Die sinking EDM uses a die to create complex features. Die sinking EDM involves the use of a die, which is an electrode made out of copper or graphite and is used to shape the metal. An electric current is passed through the die to erode the metal away in a controlled manner. The die is then gradually moved in order to create the desired shape while the material excess is flushed away in the dielectric fluid. This process is particularly useful for machining complex shapes that are difficult to create using conventional machining techniques and other EDM methods.
• Wire cut EDM – Something like a wire cutting through cheese, the wire EDM machining process relies on a thin wire that cuts through metal via spark erosion. Wire EDM works by using a thin wire to create sparks between the wire and the material being cut. The sparks erode the material and create a precise cut. This process can be used to cut complex shapes and intricate patterns. In many cases wire EDM is faster and more accurate than traditional machining methods, making it cost-effective for certain shapes. When two axis of motion are involved it results in parts with vertical edges and two-dimensional shapes. EDM wire cutting machines are capable of creating complex shapes with incredibly tight tolerances. Materials that can be cut by wire EDM include all conductive metals such as titanium, steel, aluminum, and brass.
• Hole drilling EDM – Hole drilling EDM is a machining process that uses electrical discharges to create holes in metals. The process is similar to conventional drilling, but instead of using a drill bit, an electrode is used to create sparks between the workpiece and electrode. The spark discharges melt or vaporize tiny amounts of the workpiece, which can then be further machined to the required size and shape. Hole drilling EDM is an extremely accurate and precise method of machining and can be used to create holes in very hard materials. Hole drilling EDM can create small and deep cavities in materials.

EDM machining precision cutting capabilities are used in:

• Transportation – The transportation industry relies on metals that cannot be easily machined through traditional manufacturing services. Wire EDM machines are reliable and efficient since they are capable of cutting ferrous and non ferrous metals and carbides and certain ceramics.
• Construction – Wire EDM services are suitable for heavy industrial applications and construction projects. Wire EDM machines are capable of cutting rigid materials and wire EDM parts are commonly used in manufacturing metal tools and components.
• Vehicles – Wire EDM machines are ideal for creating automotive mold parts for the vehicle industry since intricate holes and cavities can be customized including bumpers and plastic accessories.
• Air Travel – Wire EDM machines are ideal for producing parts that cannot withstand stress and high temperature, and that require tight tolerances. The air travel industry relies on wire EDM machines for the production of precise and accurate parts for engines, turbine blades, and many more components.
• Manufacturing – The tight tolerances achievable from EDM make it useful for tool and die making. Many tool and die fixtures require the use of hardened materials which are difficult to machine and work well with EDM.
• Aerospace – EDM machining is a key tool for the aerospace industry, allowing for the production of complex parts and components such as engine components to airframes. Many aerospace CAD engineers utilize the capabilities of titanium alloys since the metal can sustain hostile temperature climates.